BMW of North America. (BMW) is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.
BMW of North America – Coolant Leak Inside EGR Module May Cause Fire
| Report Received Date | 08/08/2024 |
| NHTSA ID | 24V588000 |
| Consequence Summary | An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire. |
| Corrective Action | Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters are expected to be mailed September 30, 2024. Owners may contact BMW customer service at 1-800-525-7417. |
| Recall Code | NR (Not Reported) |
| Potentially Affected | 15 |
| Fire Risk When Parked | No |
| Do Not Drive | No |
| Recall Link | Go to Recall (https://www.nhtsa.gov/recalls?nhtsaId=24V588000) |
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